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Mechanical & Energy Systems

Fuel system controls.
Safety & accessories.

A complete range of tank monitoring, safe filling, flow control, process instrumentation and fuel-system protection products.

FUEL SYSTEM CONTROLS & ACCESSORIES

Complete tank and fuel-system product range.

WELDCUT's Energy Systems Division supplies critical components for fuel and chemical storage tanks, with a focus on safe handling, dependable performance, established international brands and timely project support.

01

Tank Alarms & Gauges

Tank high and low level alarm equipment
PRODUCT 01

Tank High & Low Level Alarms

Designed for bulk storage tanks that are remote or difficult to access. WELDCUT Middle East represents Centre Tank Services Limited, UK, for this range.

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A standard arrangement uses two probes for high- and low-level indication. An optional or additional probe can monitor bund leakage, while relays allow external devices or a control panel to be operated.

Suitable Liquids

  • Diesel
  • Biodiesel
  • Water
  • Oils

Features

  • 80 dB audible alarm measured at 1 metre
  • Flashing LED indication on mains-powered versions
  • Weatherproof enclosure and test button
  • Three relays for monitoring three locations
  • Volt-free contacts for BMS connection
  • Plug-and-socket connection for field installation

Power Options

  • Battery
  • 230 V AC
  • 110 V AC

Installation

Site installation is available throughout the Middle East.

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Automatic tank gauging console, probes and sensors
PRODUCT 02

Automatic Tank Gauging System

A central tank-gauging system monitors fuel levels across multiple tanks and detects leaks at plant locations. Alarm and level information can be transmitted to a building management system or external buzzer.

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Applications

  • Fuel, water and chemical tanks
  • Fuel and chemical storage facilities
  • Hotels, hospitals, resorts, stadiums and shopping malls
  • Commercial and residential buildings
  • Military facilities

System Components

  • Monitoring console with optional LED display
  • Magnetostrictive tank probes
  • Leak probes and sensors
  • Control cables

Compliance & Support

  • CE-compliant system
  • UL and ATEX options available
  • Leak detection for fuel, water and chemicals
  • Site installation available throughout the Middle East
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Electronic tank content gauge and probe
PRODUCT 03

Tank Content Gauge – Electronic

An electronic contents gauge for underground, remote or difficult-to-access tanks. WELDCUT Middle East represents Centre Tank Services Limited, UK. The gauge can be configured for different tank shapes, types and fluids, with indication in litres, metres or centimetres and preset high- and low-level alarms.

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Suitable Liquids

  • Diesel
  • Biodiesel
  • Oils

Features

  • Accuracy within ±1% of tank capacity
  • Suitable for any tank shape
  • 4–20 mA output
  • Standard tank depths from 0.6 m to 3 m, with larger depths available
  • 1-inch BSPT male tank fitting
  • Probe cable length up to 30 m

Options

  • High- and low-level alarms
  • Bund probe or water-bottom sensor
  • Water-bottom sensor activates at approximately 15 mm of water
  • Battery, 230 V AC or 110 V AC power

Installation

Site installation is available throughout the Middle East.

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Westcal mechanical tank gauge
PRODUCT 04

Mechanical Tank Gauge (MTG)

WELDCUT Middle East represents Westcal Instruments Limited, UK. The MTG is a top-mounted vertical spiral mechanical gauge that uses a float and magnetic coupling. Its sealed header eliminates the leakage risk associated with an open mechanical connection.

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The gauge provides continuous level indication for tanks from 130 to 1,200 mm as standard and can be tailored for generator, automotive and truck tanks.

Suitable Liquids

  • Diesel
  • Kerosene
  • Gasoline
  • Hydraulic oil
  • Biodiesel
  • Water

Specifications

  • Dial calibration: E, 1/4, 1/2, 3/4 and F
  • Ingress protection: IP67
  • Operating temperature: -20°C to 80°C
  • Maximum pressure: 1 bar
  • Tank connection: 1.5-inch BSP
  • Standard probe length: 130–1,200 mm
  • Custom probe lengths available
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Fuel, water and chemical leak detection systems
PRODUCT 05

Leak Detection Systems

Leak-detection systems from established brands use sensor technologies selected for each project. Sensors can report to a local or central monitoring console, an external buzzer or a building management system.

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Monitoring Locations

  • IT and CCU rooms
  • Fuel and chemical areas
  • Double-wall pipes and tanks
  • Generator and pump rooms

Sensor Types

  • Spot optical or float sensors
  • Sensing cable
  • Product-distinguishing or non-distinguishing detection

Liquids, Compliance & Support

  • Fuel, water and chemicals
  • CE-compliant equipment
  • UL and ATEX options available
  • Site installation available throughout the Middle East
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02

Fuel Fill Cabinets

Fuel fill cabinets, alarms and gauges
PRODUCT 06

Fuel Fill Cabinets, Alarms & Gauges

Fuel fill cabinets provide a safe and accessible filling point for remote, ground-floor or basement tanks. WELDCUT Middle East fabricates cabinets to applicable standards and project requirements.

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Cabinet Types

  • Type A — one fill valve
  • Type B — two fill valves
  • Type C — three fill valves

Materials & Mounting

  • Painted or powder-coated carbon steel
  • Stainless steel 304
  • Stainless steel 316
  • Wall-mounted or recessed/flush-mounted installation

Standard Features

  • Viewing window
  • Piano hinges
  • Door stopper and lock
  • Water-resistant door construction

Options

  • Internal lighting and switching
  • Fill valve assembly
  • Fuel contents gauge
  • Capacitance controls
  • High-level alarm panel
  • Gas strut
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Fuel fill valves with camlock couplers and dustcaps
PRODUCT 07

Fuel Fill Valves with Dustcap

Fuel fill valves provide isolation and positive shut-off and are commonly installed inside fuel fill cabinets. The international-standard camlock coupling provides a secure, leak-resistant connection, while a rubber-sealed dustcap keeps out dust and helps contain drips.

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Materials

  • Valve: brass, bronze or stainless steel
  • Camlock and dustcap: brass, aluminium or stainless steel

Available Sizes

  • 1 inch
  • 2 inch
  • 2.5 inch
  • 3 inch
  • 4 inch
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03

Valves : Flow Control

Free fall fire valve assemblies
PRODUCT 08

Free Fall Fire Valves

Free fall fire valves stop fuel flow to a generator or boiler during a fire, helping reduce fuel-fed fire damage. The assembly is supplied with a dead weight, bimetallic strip, string or rope and pulley.

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Features & Specifications

  • Horizontal or vertical installation
  • Positive 100% shut-off, or opening arrangement for dump applications
  • Complete valve, lever, weight and fitting kit
  • Cast or ductile iron to A126 Grade B
  • Suitable for fuel oils at pressures up to 14 bar
  • BSP parallel screwed connections
  • BS 4504 PN16/25 or ANSI flanged connections
  • Screwed sizes: 1/2–3 inches (15–80 mm)
  • Flanged sizes: 1/2–8 inches (15–200 mm)
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Belimo motorized ball valve and actuator
PRODUCT 09

Motorized Ball Valve

An electrically actuated valve for applications requiring automatic or emergency fuel-flow control. Belimo fail-safe ball valves for fuel oil and diesel use a mechanical spring to close or open the valve during a power failure, fire signal or building emergency.

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Features

  • Suitable for fuel oil and diesel
  • Mechanical spring-return close or open action
  • Automatic voltage sensing
  • AC 24–240 V or DC 24–125 V supply
  • Two feedback switches
  • Overload protection
  • Automatic end-stop control
  • Adjustable operating angle
  • Manual backup operation
  • Sizes: 1/2, 3/4, 1, 1-1/4, 1-1/2 and 2 inches
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Ridart overfill prevention valves
PRODUCT 10

Overfill Prevention Valve

WELDCUT Middle East represents Ridart SRL, Italy. Overfill prevention valves provide positive shut-off protection for aboveground and underground storage tanks rather than relying only on an alarm.

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Versions & Types

  • Direct-fill version with camlock connection
  • Remote-fill version
  • Gravity or pressurised filling
  • Underground or aboveground tank installation
  • Single-stop or double-stop operation
  • Available in 2-, 3- and 4-inch sizes

Selection & Support

Selection depends on the tank and filling arrangement. Application guidance and installation support are available from the WELDCUT sales team.

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Solenoid valves for fuel and process systems
PRODUCT 11

Solenoid Valves

Solenoid valves are electromechanical valves operated by a coil and supplied in normally open or normally closed configurations. They support automatic control of single or multiple fuel lines from a remote central panel.

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Selection Options

  • 12, 24, 110 or 220 V operation
  • AC or DC coils
  • Pressure rating to suit the application
  • Sizes: 1/2, 1, 1.5, 2 and 2.5 inches
  • Male, female or Swagelok-type connections
  • For air, gas or liquid service
  • Brass, stainless steel or plastic construction
  • Explosion-protected or standard coil
  • One-way or two-way operation
  • Normally open or normally closed configuration
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Swing check and non-return valves
PRODUCT 12

Swing Check/Non Return Valve

A non-return valve allows flow in one direction and prevents reverse flow through the system.

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Selection Options

  • Pressure rating to suit the application
  • Sizes: 1, 1.5, 2, 2.5, 3 and 4 inches
  • Threaded or flanged connections
  • Disc, pilot or ball operation
  • For air, gas or liquid service
  • Brass, stainless steel or plastic construction
  • Inline or end-of-line installation
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Ridart anti-siphon valves
PRODUCT 13

Anti-Siphon Valve

WELDCUT Middle East represents Ridart SRL, Italy. Anti-siphon valves prevent accidental siphoning where downstream pipework is below the stored liquid level.

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Selection Options

  • Pressure rating to suit the application
  • Sizes: 1, 1.5, 2, 2.5, 3 and 4 inches
  • Threaded or flanged connections
  • Disc, pilot or ball operation
  • For air, gas or liquid service
  • Brass, stainless steel or plastic construction
  • Inline or end-of-line installation
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Tank vents, emergency vents and flame arrestors
PRODUCT 14

Tank Vents & Emergency Vents

WELDCUT Middle East represents Ridart SRL, Italy, for pressure-vacuum vents and flame arrestors manufactured to EN ISO 16852:2010 and CE requirements.

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Types

  • Mushroom vent
  • Atmospheric vent
  • Flame arrestor
  • Emergency vent

Specifications

  • Sizes: 3/4, 1, 1.5, 2 and 3 inches
  • Materials: anodised aluminium, cast iron or brass
  • Atmospheric, spring-operated or dead-weight operation
  • Pressure/vacuum range: -10 to +80 mbar
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04

Process Instruments

Magnetic float type level switches
PRODUCT 15

Magnetic Float Type Level Switch

Magnetic float level switches use a float magnet and reed-switch arrangement for single- or multipoint level detection across different liquids and temperatures. Units are tailored to the process, with technical advice, calibration and design support available.

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Suitable Liquids

  • Diesel
  • Biodiesel
  • Oils
  • Water

Configuration Options

  • Explosion-protected construction
  • One to six floats
  • Top or side mounting
  • Threaded or flanged connection
  • Buna, stainless steel or polypropylene materials
  • Rigid, flexible or suspended arrangement

Installation

Site installation is available throughout the Middle East.

Request Details →
Westcal magnetic level indicators
PRODUCT 16

Magnetic Level Indicator

WELDCUT Middle East represents Westcal Instruments Limited, UK. A magnetic level indicator provides continuous local indication using a float chamber, magnetic float and external flapper scale. It needs no supply voltage and can be used on atmospheric or pressurised tanks for water, fuel and chemicals. Switches and sensors are available as accessories.

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Specifications

  • Measuring length: 500–6,000 mm
  • Stainless steel or HDPE construction
  • Red and white flapper display
  • Suitable for a range of liquids
  • Standard ANSI 2-inch flange
  • Other flange sizes available on request
Request Details →
05

Control Panels

Fuel pump control panels
PRODUCT 17

Fuel Pump Control Panels

WELDCUT Middle East designs fuel pump control panels for duplex, triplex and quadraplex systems. Control logic, instruments and input/output arrangements are tailored to each application.

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Control Hardware

  • Relay control
  • PLC control
  • Redundant PLC control

Standard Features

  • Weatherproof enclosure
  • Manual and automatic operation
  • Audible buzzer
  • Dry-run protection
  • Automatic duty/standby alternation
  • Emergency stop
  • Volt-free BMS contacts
  • Inputs from level switches, alarms, flow, ultrasonic, radar, pressure, fire or mercury devices
  • Outputs for solenoid valves and pumps

Installation

Site installation support is available.

Request Details →
06

Pump Skids

Duplex and simplex fuel pump skid systems
PRODUCT 18

Duplex & Simplex Pump Skids

The fuel-system range includes simplex and duplex fuel pump skids together with the filtration, straining, metering and dispensing accessories required for complete fuel-transfer applications.

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Pump Skid Configurations

  • Duplex fuel pump skids
  • Simplex fuel pump skids

Associated Fuel-System Accessories

  • Particulate and water-removal fuel filters
  • Simplex and duplex fuel strainers
  • Manual hand pumps
  • Fuel flow meters
  • Fuel hoses, hose reels and nozzles
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Double-walled pipe bends and fittings
PRODUCT 19

Double Walled Piping Systems

Through technical collaboration with WESTCAL USA, WELDCUT Middle East supplies double-walled containment piping for hazardous liquids. The primary carrier pipe sits inside a secondary containment pipe, which helps contain leakage and can be fitted with leak detection.

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Construction

  • Primary pipe: carbon steel or stainless steel
  • Secondary pipe: carbon steel, stainless steel or HDPE
  • Schedule 40 seamless metal conduit in 6-metre lengths
  • 90-degree elbows, 45-degree elbows and tees

Applications

  • Fuel
  • Chemicals
  • Process liquids
  • Hazardous waste

Fabrication & Protection

  • Factory-spooled and cut-to-length arrangements
  • Elbows and tees produced by WELDCUT–WESTCAL
  • Epoxy or GRP protection for the secondary pipe
  • Hot-dip galvanising for aboveground installations
  • Sleeves and shrink sleeves provide a watertight joint system
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Single-wall, double-wall and skid-mounted fuel storage tanks
PRODUCT 20

Fuel Storage Tanks & Mobile Solutions

WELDCUT supplies fabricated fuel-storage and mobile-fuelling solutions for stationary, skid-mounted and transportable applications. Tank construction and accessories are selected to suit the project capacity, location and operating requirements.

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Available Configurations

  • Containerized fuel tanks and fuel stations
  • Skid-mounted tanks and fuel stations
  • Single-wall and double-wall tanks
  • Cylindrical, rectangular and bunded tanks
  • Towing and mobile fuel tanks

Project Options

  • Fill, vent and level-monitoring accessories
  • Pump, filtration and dispensing arrangements
  • Control-panel and leak-detection integration
  • Project-specific capacity and fabrication
Request Details →
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